Numerical Control Single Side Machine Tool for Valve

Numerical Control Single Side Machine Tool for Valve

Main features of machine tool

1. This valve special numerical control single-sided machining machine feed all uses the Huadian special numerical control system (or chooses the Siemens and the Fanke numerical control system), may realize the conical hole by the double axis linkage. Thread and ball processing. Its CNC system compatibility, powerful and easy to operate.

2. The high quality gray cast iron is used in the guide rail of the feed slide table. After rough casting and three times tempering and aging treatment, the residual internal stress is fully eliminated, and the hardness of the guide rail surface is reached to HRC55 by supersonic quenching. Through high precision guideway grinding, ensure the accuracy, rigidity and stability of machine tools.

3. The transmission parts are driven by precision ball screw and interpolation measures are used to eliminate the clearance, so as to ensure the smooth machining of machine transmission.

4. The power head is equipped with high power motor with three-stage manual speed change, which realizes low speed and high torque, can bear heavy cutting load and improves machining efficiency.

5. Hydraulic automatic clamping is used to improve efficiency and reduce individual labor intensity.

6. The valve special numerical control single side machine tool adopts the centralized lubrication, guarantees each movement part to lubricate fully, enhances the machine tool service life.

Main structure of machine tool

This valve special numerical control single-sided machining machine tool mainly consists of bed, power head, feed NC slide, NC transverse feed cutter, hydraulic tooling, and equipped with independent electric cabinet, hydraulic station, centralized lubrication device. Cooling automatic cutting device, high protection.

1. Bed

The bed adopts the whole high quality casting bed and is treated by artificial triple aging tempering. The surface of the guideway is quenched with supersonic frequency. The design structure is reasonable and the rigidity precision and stability of the machine tool are guaranteed.

2. power head

The main shaft is 20GrMnTAi material, which is forged, tempered, Carburized and quenched, and processed by high precision inner and outer grinding machine. NN30 series high-precision double-row cylindrical roller bearings are used to ensure the rigidity and accuracy of the spindle.

3. tooling

The special NC single-sided machining machine tool for the valve is based on the special tooling specially designed for the machined parts, the positioning blocks and pins are all quenched to ensure the reliable positioning of the workpiece, and the clamping of the workpiece adopts hydraulic clamping. Improve processing efficiency and reduce individual labor intensity.

4. hydraulic device

The hydraulic station of numerical control machining machine tool for valve special use independent superposition valve, It is composed of high quality solenoid valve, pressure regulating valve, throttle valve and double vane pump, and is equipped with air cooling device to ensure the oil temperature of hydraulic station is normal.

5. electric cabinet

The electric cabinet of NC single-sided machining machine tool for valve is independent closed, built-in numerical control system, frequency converter and machine tool control electric element, and air cooling device is set to ensure that the electrical component of machine tool works normally and does not enter dust.

6. centralized lubrication device

The lubricating system is equipped with Nanjing Becchel progressive lubricating device which pumps the lubricating oil into the lubricating places of various moving parts at regular time to avoid the tedious manual operation and to improve the service life of the machine tool.

7. cooling cutting device

The cooling of numerical control single-sided machining machine for valve adopts large flow cooling, and iron chip is washed by cooling water into the chip drain through the cutting mouth of the bed body, which promotes the iron chip into the chip-collecting box to ensure the hygiene and cleanliness of the machine tool on the spot. Reduce the intensity of personal labor.

8. multifunctional numerical control system

This product is all-digital bus type high-grade numerical control device, aiming at foreign high-grade numerical control system, adopting the upper and lower computer structure of double CPU module, modularization, open system structure. Based on the NCUC industrial field bus technology with independent intellectual property rights, it has the functions of multi-channel control technology, five-axis machining, high-speed and high-precision, turn-milling compound, synchronous control and other high-grade NC system functions. It is mainly used in high speed, high precision, multi-axis, multi-channel vertical, horizontal machining center, turn-milling compound 5-axis gantry machine tool and so on.

After service

1. Ensure the equipment package meets the requirements of moisture, rain, rust, anticorrosion and shockproof, the mark is clear and correct, make the goods safe, timely delivery to the site.

2. High-quality and fast technical service

In order to better ensure the normal operation of the equipment, timely answer user questions, help users solve problems, the company special maintenance center. Responsible for equipment maintenance and technical consulting services. The maintenance center is responsible for providing free technical consulting services to customers at any time.

3. free debugging for users, open

The engineer shall be responsible for the installation, commissioning, opening and testing of on-site equipment. After the equipment has been successfully debugged, the supplier shall provide the test results in writing to the user, and the supplier's technical personnel may withdraw from the site only with the consent of the user.

4. Regular inspection

Our company sets the inspection system as one of the routine maintenance work, that is, the company organizes the equipment inspection once every six months. With the participation of designers, and listen to the user response to the problems and suggestions, constantly improve the software and hardware functions and quality of the product.

5. quality guarantee period

Warranty period: the warranty period of equipment under the contract is 12 months after the successful installation and commissioning. The cost of spare parts (except force majeure factor and artificial damage) is borne by the supplier during the warranty period.

6. lifelong maintenance to ensure the interests of users

Huadian CNC equipment Manufacturing Co., Ltd. Equipment from the date of acceptance, normal conditions (in addition to force majeure factors and artificial damage, free warranty for 12 months. Warranty expires. The company continues to provide lifetime free service, if you need to replace spare parts, only charge cost.

7. Establish user files and improve product quality

In addition to carrying out customer technical consulting service, the company maintenance center is also responsible for receiving and collecting customer complaints and consulting information to ensure that the questions and requests raised by users can be dealt with in a timely manner. And to track and verify the handling situation. At the same time to establish user records of the use of products to provide the basis for future product quality improvement. We will continue to strive to improve. To provide customers with the most satisfactory products and services.

8. Spare parts reserve and mode of supply

Our company reserves all kinds of equipment fittings for a long time, can choose express delivery, china railway express, air transportation, road distribution and so on according to the request of the user. The emergency spare parts can be transported to the user's scene within 24 hours

9. Technology upgrade service

Our company provides the software upgrade version free of charge to the user. When we need to change the PLC program or the computer program due to the special requirements of the user and the process change, we are responsible for the change and will not charge for the software.